Atlas Copco / GSE / Tech-Motive Tool CS4000 Mini Controller

The Atlas Copco CS4000 Mini Controller is a 100% digital control unit engineered for DC electric nutrunner fastening systems. It delivers precise torque and angle data acquisition with microprocessor-based intelligence, enabling automatic tool identification and parameter self-configuration across multi-spindle Ethernet networks or standalone RS-232 operations. The controller integrates one Tool Control Module (TCM) with fuses and GFCI protection, supporting Nutrunner Series 46, 66, and 116 platforms.

## Technical Specifications

• **Product Family:** CS4000 Mini
• **Controller Type:** DC Electric Nutrunner Fastening Control System Component
• **Technology:** 100% Digital
• **Data Acquisition:** Torque and Angle
• **Tool Compatibility:** Nutrunner Series 46, 66, 116
• **Core Module:** One Tool Control Module (TCM) with fuses and GFCI protection
• **Operating Voltage:** 220 V (model-dependent)

## Key Features

• Intelligent Tools self-identify and auto-configure parameters including identification, calibration, angle counts, and speed
• Ethernet interface with RJ-45 connector for networked multi-spindle control via network hub
• RS-485 connector option for SDLC host computer integration
• RS-232 serial port for standalone laptop PC operation and portable Visual Supervisor programming
• Optional Interbus-S module for PLC integration with eight soft-programmable digital inputs and outputs
• Optional API for rundown data collection and third-party application integration

## Software & Programming

• Visual Supervisor (VS) software—permanent mode (host-based) or portable mode (laptop)
• ToolsTalk Power MACS for intuitive advanced tightening strategy programming
• Version 3.20 supported for spindle parameter configuration

## Typical Applications

Multi-spindle networked fastening control, standalone portable programming, and PLC-integrated production environments requiring torque and angle verification.

## Compatibility & Integration

Compatible with Atlas Copco Nutrunner Series 46, 66, and 116. Supports Ethernet, RS-485, RS-232, and optional Interbus-S connectivity. Integrates with third-party applications via optional API.